Retrofit & Control System Modernization
Future for your winding machines – powerful, energy-efficient, and sustainable.
Rethinking Control Technology
We modernize your winding machine from the ground up: control systems, electronics, software, fluidics – tailored to your production.
- Complete renewal of the control system
- Control cabinet construction & electronics
- New, intuitive user interface
- Safety functions (Safety Integrated)
- Integration of your existing programs
Your Benefits at a Glance
- Long-term availability of spare parts
- Continued use of your tools
- Higher energy efficiency
- Improved product quality
- Increased production performance
- Reduced downtimes
- Simple & intuitive operation
- Ready for Industry 4.0
- Future-proof investment
Retrofit with Vision
We analyze your machine for potential savings – economically and ecologically.
- Energy efficiency analysis
- Use of energy-efficient drive technology
- Transparent cost-benefit ratio
Project Example: Control System Retrofit
FAG / BR / Meteor /
IWT Industrielle Wickeltechnik GmbH (former manufacturer, insolvent since 2019)
- Control system converted to RAWITEC system
- 1 feed axis + 1 winding spindle with safety
- Adoption of existing winding programs
- Operation without training effort
Or call us directly: +49 911 801 31 01
Retrofit Example: FW322, Year 2006 – formerly IWT Industrial Winding Technology GmbH
- Replacement of older AC drives with modern AC servo motors and controllers
- Complete renewal of machine electronics with state-of-the-art control technology
- Seamless integration of existing winding programs
- Small screen replaced by 15" touchscreen for improved usability
- New joystick for manual and precise axis control
- Safety relays for safe and compliant machine operation
- Existing winding tools can still be used
- Old software replaced by modern, intuitive user interface
- Program storage via USB, internal PC or network
- Extended functions – saves time and reduces operating costs
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Retrofit Example: FW222, Year 2007 – formerly IWT Industrielle Wickeltechnik GmbH
- Replacement of older AC drives with modern AC servo motors and controllers
- Complete renewal of machine electronics with state-of-the-art control technology
- Seamless integration of existing winding programs
- Small screen replaced by 15" touchscreen for improved usability
- New joystick for manual and precise axis control
- Safety relays for safe and compliant machine operation
- Existing winding tools can still be used
- Old software replaced by modern, intuitive user interface
- Program storage via USB, internal PC or network
- Extended functions – saves time and reduces operating costs
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Retrofit Example: FW312V, Year 2001 – formerly IWT Industrielle Wickeltechnik GmbH
- DC drives replaced with modern AC servo motors
- Existing winding programs converted from database to new PC format
- .wkz winding programs successfully transferred to modern control platform
- New joystick for manual axis control
- Continued use of existing tools
- All known winding parameters remain intact
- New additional functions and options
- Program storage via USB or network
- Time and cost savings for the customer
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Retrofit Example: FW212G, Year 1998 – formerly IWT Industrielle Wickeltechnik GmbH
- Replacement of the complete power unit including old electronics and CNC control
- Existing winding programs converted from database to new PC format
- .wkz winding programs successfully transferred to modern control platform
- LCD display replaced by 15" touchscreen for better usability
- New joystick for precise manual axis control
- Safety relays for compliant and safe machine operation
- Existing winding tools can still be used
- Old software replaced by modern, intuitive user interface
- Program storage via USB, industrial PC or network
- Extended functions – saves time and reduces operating costs
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Retrofit Example: FW301, Year 2003 – formerly FAG / Frieseke & Hoepfner
- New control cabinet with modern servo drives
- LCD replaced by 15" touchscreen for enhanced usability
- .wkz winding programs transferred and integrated into new control system
- New joystick for manual axis control
- Software modernized with intuitive user interface
- Programs stored via USB or network
- Original winding functions maintained
- Expansion with additional axes and options possible
- Investment protection and efficiency increase
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Retrofit Example: AM3150 – formerly Blume & Redecker
- Replacement of complete drive and control system
- Integration of existing winding programs in .wkz format
- Safety features and compliance with latest standards
- Continued use of mechanical parts and winding tools
- Upgrade to modern 15" touchscreen interface
- USB and network-based program storage
- Enhanced usability and software upgrades
- Energy-efficient drives reduce consumption
- Cost-effective modernization extends service life
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Intuitive Touch Software for Winding Machines – Powerful & Versatile
The user interface was specially developed for intuitive and efficient touch operation on winding machines.
In addition to essential functions such as Open, Save, Copy, Delete, Edit, and Print winding programs, the software offers numerous advanced features:
- Integrated language switch for international use
- Extensive configuration options
- Service-relevant diagnostic tools
- Tools for system optimization and machine customization
Thanks to its clearly structured interface, the software supports both machine operators in daily production and technical staff during machine configuration and customization.